NLGI Grease Consistency Grades Explained: How Are They Classified?

NLGI consistency is the most important grease spec; how do grades 000 to 6 work?

NLGI 稠度锥入度问答

Short answer

NLGI consistency has 9 grades (000, 00, 0, 1, 2, 3, 4, 5, 6). Higher number = harder. Grades 1 and 2 cover most applications.

What is NLGI consistency?

Grease "softness" is called consistency, measured by penetration (depth in 0.1mm a 60° cone sinks in 5 seconds):

  • Higher penetration → softer grease → flows more easily
  • Lower penetration → harder grease → flows less

The 9 grades

GradePenetration rangeFlow behaviorTypical use
000445–475Like honeyCentralized lubrication
00400–430Thin honeyCentralized lubrication
0355–385Like yogurtHeavy gears
1310–340Like peanut butterGeneral bearings (medium load)
2265–295Like butterMost common — general bearings
3220–250Hard butterHigh-speed bearings
4175–205HarderHeavy-load low-speed
5130–160Very hardSpecial
685–115Soap-likeAlmost no flow

Grades 1 and 2 cover ~80% of applications.

How to choose

Principle: speed first, load second, grease method last

ApplicationRecommended
High speed (>3000 rpm)1 or 2
Medium (1000–3000)2
Low speed (<1000)2 or 3
Heavy low-speed3 or 4
Centralized lubrication (long pipes)0 or 1

Soft vs hard in practice

Soft grease (grade 1):

  • Flows well, low starting resistance;
  • Easy to sling and leak;
  • More oil separation.

Hard grease (3–4):

  • Stays put, good sealing;
  • Higher starting resistance;
  • Hard to deliver to remote lubrication points → risk of starvation.

Conclusion

Neither too soft nor too hard. Most bearings do well with grade 2. Adjust ±1 grade based on conditions.

Related reading

  • 《NLGI Grade Selection》— choose consistency by application scenario;
  • 《How Much Grease Should You Add?》— consistency affects fill quantity limits.